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Edge rolling machine

Edge rolling machine

The edge rolling machine is a fully automatic equipment used to remove the burrs on the edge of the wheel rim that are generated after forming. It uses cold rolling to trim the edge to a smooth transition, achieving the requirements of improving the quality of the wheel rim. This equipment can process small wire rims of various sizes, with a wide processing range and high overall accuracy. It adopts a fully automated system, with high work efficiency and compact structure.

Details

Summary

Roll edge machine is used to remove the burr of rim both edge after rim roll forming, adopt cold rolling way to process the rim edge upto smooth, to achieve the requirements of improving the rim quality. The equipment can process the size at diameter 13-17 inch of car rim line, this machine use fully automated system with high efficiency, compact structure.Specification


设备型号

Model Number

GBJ-350

轮辋最大宽度

Max. Width of Rim Band

290mm

轮辋最大直径

Max. Diameter of Rim Band

18 inches

轮辋最小直径

Mini. Diameter of Rim Band

13 inches

轮辋最大厚度

Max. Thickness of Rim Band

5mm

单侧最大滚边力

Rolling Force of Single Side

1.7Tons

压缩空气

Pressure of Compressed Air

0.4-0.6Mpa

单侧滚轮可调整距离

Adjustable Distance of Single Si de Roller

150mm

滚边轮转速

Roller Speed

230r/min





characteristic

1) 

Running Process

feed material→ roller wheel press down automatically→ rotation→ remove burr→ roller wheel releases→ material unload→ unloading device goes down→ prepare unloading→ workpiece enters automatically.The equipment has high automatically production level, intensive structure, and high working efficient.


2) 

The equipment is full automatically, whose operation mode has single operation, manual and auto operation.

Its operation logic is controlled by PLC.


3)

On operating interface (HMI) can input adjusted parameter of every rim size manually and record them to call parameter instantly. It also shows the set condition of equipment’s external signal and its current condition.


4)

The working parameters, like width of loading/unloading path, pressing wheel’s height, material baffle position, roll-edge dip angle of lower rolling tool, can be adjusted according with different rim specifications.


5) 

Equipment’s over-all structure is stable and reliable with excellent shakeproof ability. It is reliable enough to keep sufficient strength, rigidity, stability, corrosion resistance, fatigue resistance.


6) 

The pressure of double rotation roller rack can be adjusted. Its rotation speed is 120~200r/min. Pressure adjustable range is 4-8kg/cm² (0.4-0.8Mpa) for pneumatic clamping of upper material pressing roller. Width of material loading/unloading path adjustable range is 6"-16.5". All the stroke control, position control, workpiece display adopt two-position noncontacting sensor vision.

In situation when without workpiece or safe running green indicator lights. When fault occurs, some process will light red indicator and alarm to dial with problems. It just need to change lower tool and adjust angle of deburr roller when change products. The adjustment time is 4 minutes.


© 2018 Shandong Xiaoya Jinggong Machinery Co., Ltd.|Lu ICP 11005049-1


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